High Pressure Casting Machine for One Piece Toilet 2-Layer Model with Separate Hpcm for Tank

• Customization: Available
• Mold Material: Resin
• Mold Life: Over 10000 Times
• Model NO.: HPC-1 WC-5F
• Working Mold Type: Five Parts Mold
• Working Mold Quantity: 2-8 Sets Working Mold
• Casting Cycle Time: 25-30mins
• Casting Times: Depands on Slip Performance
• Transport Package: Flat Rack Container by Sea or by Bulk
• Specification: 18000x10700x5300mm-2 module
• Trademark: HEXIANG
• Origin: China
• HS Code: 8474809090
• Production Capacity: 200sets/Year

Product Description

Product Description

This pressure casting machine with 2-12 module is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of 1-piece toilet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.

Detailed Photos

2 moulds one piece toilet  high pressure casting machine for sanitary ware includes:

1. Main body with two layers;
2. Boby casting working station;
3. Rim casting working station;
4. Tank casting working station;
5. Compressed air;
6. Mould hydraulic pressurize system;
7. Slip feeding pressure reinforce;
8. Vacuum demoulding system;
9. Green bases conveyor system;
10. Electrical auto control system

Capacity calculation, sample by 2 module type
Daily working time	24	Hours/day
	1440	Mins/day
Q'ty of module	2	1 pcs of mould/module
Casting cycle	26	Mins
Daily output	108	pcs

 

Appliable products

1. Suitable for producing different model one piece toilet, two piece toilet.

2. Machine advantage:

    High auto control, low labor strength;

    Small floor space with low building cost;

    The machine choose Siemen PLC 1500 series, can realize remoting control and   fault eliminate, help factory to manage producing;

    Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.

     The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

 

Product Parameters

No	Items	Contents
For producing bowl +rim
1	Titling angle of turnover frame	0-45°
2	Up and down close-open stroke of bowl-mould	500mm
3	Close-open stroke of side-mould	500mm
4	Close-open stroke of rim-mould	165mm
5	Close pressure of centre-mould	35T
6	Close pressure of side-mould	40T
7	Close pressure of rear-mould	20T
8	Max dimension of bowl-mould	1050x750x670mm
9	Max dimension of rim-mould	1050x730x300mm
10	Slip pressure of casting	1MPa
11	Pressure of compressed air	≥0.6MPa
12	Air consumption (/module)	5-15M³/h
13	Water consumption (/module)	0.2M³/h
14	Total power	32-82kw
15	Stroke of step hydraulic conveyor	1400~1700mm
16	Stroke of step process conveyor	1300mm~1400mm
17	Lifting stroke of elevator of rim	2800mm
18	Height of 2^nd layer	2600mm
19	Weight of machine	33-102T
20	Overall dimension	18000x10700x5300mm(2 module)
		23000x14500x5300mm(8 module)
Portion for producing tank
1	Demoulding method	Vertical lifting+ vacuum suction
2	Mould close method	by hydraulic
3	Pressure of mould close	≥300,000 N
4	Accurate of mould close	±0.25mm
6	Pressure of low-pressure slip feeding	0.18-0.25MPa
7	Pressure of hi-pressure slip feeding	0.8-1.0MPa
8	Method to increase pressure for slip feeding	By hydraulic
9	Pressure of compressed air	≥0.5MPa
10	Air consumption (/module)	≤5M³/h (0.6MPa)
11	Pressure of water resource	0.3MPa
12	Water consumption (/module)	≤0.5M³/h
14	Total casting cycle	13min/cycle (adjustable)
15	Total install power	≤17KW
16	Method of green body taking	By pneumatic
	Method of transportation of green body	Step conveyor
	Type speed of conveyor	26-130mm/s(adjustable )
	Max dimension of green body (tank)	350mm×500mm×350mm
18	Dimension	10500×2572×4250mm

 

Item No	Parts name	Brand	Remarks
1	PLC	Siemens	1200-1500 Series
2	Touching screen	Kinco
3	Pneumatic control cabinet	SMC	Integrated control
4	Pneumatic control elements	SMC	Air pipe, valve
5	Travel Switch	Schneider
6	Proximity switch	Pepperl fuchs
7	Water drop seperator	SMC
8	Micro-mist seperator	SMC
9	Cycle vacuum pump	Nash
10	Speed control valve	SMC
11	Cylinder	SMC
12	Solenoid valve	SMC
13	Reducing valve	SMC
14	Electric elements	Schneider and Omron
15	Safety curtain	Omron
16	Hydraulic valve group	Rexroth
17	Seal of hydraulic station	Parker

   

Working principle