EPC-0.3 Million Sanitary Ware Plants with Toilet, Ceramic Sink, Vitreous Basin, Tank

• Customization: Available
• Producing Line: From 0.1-2 Million PCS
• Delivery Time: 3-6 Month
• Model NO.: EPC-0.3 million
• Train Time: 3-6 Month
• Installing Time: 3-6 Month
• Service: EPC
• Project Name: Sanitary Ware Plants
• Transport Package: Flat Rack Container by Sea or by Bulk
• Specification: turnkey project
• Trademark: HEXIANG
• Origin: China
• HS Code: 8474809090
• Production Capacity: 10 Plants/Year

Product Description

Product Description

This EPC ceramic sanitary ware project is a turnkey project with an annual capacity of daily 1000 pieces of sanitary ware ceramics. This project is designed according to customer requirements to help customers achieve the production and sales of high-quality products.
This project combines the raw material structure of the customer's country to help customers design each stage of the process and equipment selection from raw material preparation, glaze preparation, molding, semi-inspection, glazing, firing, finished products and inspection.
Raw material stage: Help customers make the good slip formula, grind soft raw materials and hard raw materials separately, improve grinding efficiency, save energy and reduce consumption.
Glaze preparation stage: According to the characteristics of the customer's glaze, design the appropriate glaze preparation process, select the appropriate ball mill, magnetic separator and screening process, and provide customers with qualified glaze slurry.
Molding stage: According to the customer's product characteristics and product capacity, help customers to choose the appropriate molding process, such as FFC products, high-pressure casting products, low-pressure casting products, etc. Different molding equipment can be selected according to the product structure. Our company can be equipped with FFC high-pressure casting equipment, one piece toilet high-pressure casting equipment, two piece toilet high-pressure casting equipment, basin high-pressure casting equipment, toilet micro-pressure casting equipment, etc.
Drying stage: Use the fast green body drying room to control the hot air distribution in the room with multiple curves to achieve high-quality and high-yield drying of the sanitary ware green body.
Semi-inspection stage: Use the conveyor line to concentrate the semi-inspection, realize the reasonable division of labor between forming and semi-inspection, and improve the forming output rate and semi-inspection pass rate.
Glazing stage: The combined process of artificial glazing and mechanical glazing greatly reduces the labor intensity of labor on the one hand, and on the other hand improves the quality of spraying and the qualification rate of white blanks.
Firing stage: Using tunnel kiln firing technology, the firing temperature of the kiln can be as high as 1280°C, and the products can be effectively matched in the kiln, thus realizing the multi-level firing and output of the products.
Finished product inspection stage: using the conveyor line to support specific testing equipment, realize the product appearance, internal leakage, external leakage and other aspects of detection, reducing the quality risk in the sales link.
 

Detailed Photos

Service contents:
Production process design, process layout design, equipment selection, equipment supplying, equipment installation, equipment commissioning, equipment operation training, high-pressure production process services, slip formula services, production management services, etc.

 

 

Appliable products

1. Suitable for producing different model basin, cabinet basin, rim, squatting pan, Lid.

2. Machine advantage:

    High auto control, low labor strength;

    Small floor space with low building cost;

    The machine choose Siemen PLC 1200 series, can realize remoting control and   fault eliminate, help factory to manage producing;

    Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.

     The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

   

Producing technology process

Consumption

Gas consumption
1	Annual capacity		300000	pcs
2	Average weight		21	kgs
3	Total weight/per year		6300000	kgs
4	Unit natural gas consumption (M³/KG)		0.198	M^3/kg
5	Annual natural gas consumption		1247400	M^3
6	Annual working day		330	days
7	Daily gas consumption		3780	M3
Water consumption
Item no.	Item name		Q'ty	Unit		Remarks
1	Quantity of water consume		7.3	kgs/per kgs ceramic		include producing, life, firing control
2	Annual capacity		300000	pcs
3	Average weight/per product		21	kgs
4	Annual water consumption		45990	T
5	Annual working day		330	days
6	Daily water consumption		139	T
Electric consumption
Item no.		Item name	Q'ty	Unit		Detail explanation
1		Electric consumption/kgs ceramic	0.531	KWH/per kgs ceramic
2		Annual capacity	300000	pcs
3		Average weight/per product	21	kgs
4		Annual total consumption	3345300	KWH
5		Annual working days	330	days
6		Daily consumption	10137	KWH
Compressor air consume
Item no.		Item name	Q'ty	Compressor air machine		Detail explanation
1		Compressor air consumption	2sets	12.3M3/per min		Depends on machine type