| Customization: | Available |
|---|---|
| Convey Line: | Power |
| Layers of Conveying Line: | 2 Layers |
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Finished sanitary ware packaging and inspection producing line is a set of automatic intelligent visual identity inspection system which integrates firing products unloading, logistics transportation, product image classification, appearance inspection, water flush test and leakage test, soaked into water test and so on. Equipment technical process and online inspection station can be customized according to customer process requirements, production capacity and site requirements. It can connect with MES system of factory, make data online in real time, and facilitate production management.
It is suitable for sorting, conveying and function testing of finished sanitary ware products such as one piece toilet, two piece toilet, washbasin, washbasin pedestal, urinal, squatting pant and water tank. It has a high degree of automation, high efficiency, in line with the current national development trend of environmental protection, energy saving, emission reduction and efficiency improvement. It is an automatic inspection and transportation equipment.
| Final products inspection systems main technical data | |
| Item | Specifications |
| Applicable product size | Max L×W×H=900×600×840mm |
| Applicable products | one piece WC, two piece WC, water tank, wash basin, squatting pan, urinal, pedestal and etc. |
| Conveyor | Conveyor adopts side roller chain structure, power 1.5kw, reduction ratio 1:80, speed 5m/min, can be equipped with frequency control also |
| Cylinder | Cylinder inside the conveyor needs 0.5~0.8MPa compressed air |
| Water source pressure | ≥0.3Mpa |
| Air source pressure | ≥0.8Mpa |
| Workshop temperature requirement | 5ºC-36 ºC |
| Water | Treated on sewage, two times filtration |
| Water source temperature | normal temperature |
| Leakage testing machine Max vacuum pressure | 0.08MPa |
| Max air source pressure | 0.4MPa |
| Impacting cylinder | stroke can be adjusted by hand, suitable for various products leakage inspection. |
| Leakage testing machine | Vacuum absorbing time is about 15-35 seconds (HAOLIWANG brand, 1.5KW, flow 575L/min, every 30 days change impacting plate and sponge advised |
1. Suitable for sanitary ware transportation & inspection & packing
2. Full auto delivery system, reduce carrying destroy
3. Full auto Camera identification & sorting system
4. Reduce carrying, lower labor intensity
5. Frequency control, PLC touch screen control
6. On-line inspection, leakage detection, flush inspection
The conveying line requires PLC control, to realize the effect of combining both automatic conveying and human operation.
Specifications and parameters: Max weight of products is 70KG/each
Two piece water closet pallet size:L880mm, W500mm, H40mm
Conveyor line structure form: side roller conveyor line + power roller conveyor line, the line body is equipped with corresponding aluminum profiles.
Product conveying speed: linear 2-8 m/min (frequency control for speed regulation)
All bearings adopt SKF brand parts, and the chain adopts Suzhou special high-quality chain;
All pipes and profiles adopt national standard profiles;
All pneumatic components adopt the SMC brand parts;
The motor adopts SEW brand parts;
Low-voltage electrical components are selected from SIEMENS or SCHNEIDER brand parts;
The touch screen uses SIEMENS KT900, frequency converter;
PLC and touch screen use SIEMENS brand parts;
All air pipe quick connectors adopt SMC brand parts;
All cables adopt the sun brand parts;
The drag chain adopts the IGUS brand;
Vacuum pump brand LEYBOLD, RFID: SIEMENS or BALLUFF;
All equipment surfaces require baking paint or powder spraying, and all unmarked product brands are domestic and foreign high-quality first-grade well-known brands;
Robot brand: FANUC;
Automatic sealing machine brand: YONGCHUANG.
| Comparison list between auto inspection & conveyor systems and Tradition manual testing & operation | ||
| Item | Auto systems | Manual testing |
| Manpower output |
Reduce body trolley quantity, lower manpower carrying cost, reduce 5 stevedores (daily 5000 pieces output) Reduce carrying, lower labor intensity |
|
| Floor area | After making over, area occupy only 1200 m2 about | Daily output 5000 pieces, inspection area 250 m2 about |
| Percent of pass | Compared with before, reduce false detection and duplicate detection 15% Compared with before, breakage rate decrease 5% |
|
| Skills qualification | Auto conveyor line needs not strict labor skills, common staff can be competent after simple training | |
| Energy needs | Compressed air pressure is up to 0.6-0.8MPa, that meets producing demand | |
| Course controllable | Auto control of course, technology parameters can be pre-set | Common inspection table has low control ability |
| Man efficiency | Daily output 5000 pieces, needs 70 person after updating | Traditional inspection technology needs 80 person, for daily output 5000 pieces |
| Work environment | Improve work environment | Relatively bad,big work intensity |
1. After the graded inspection is completed, the product is transported onto the pallet located in pallet-return elevator, each pallet contains the RFIK chip. The detection system at the pallet-return elevator position reads the product information and then transports the product to the separate inspection conveyor line.
2. After the product and pallet are aligned and positioned at the alignment station before passing through the leakage inspection machine (both the pallet and the product need to be aligned in the width direction of the conveyor line), the leakage inspection machine is implemented for the two products together to stop the product and do leakage test. After the inspection is completed, mark the unqualified product and mark it on the chip (when the information read by the system is the unqualified product, the following station does not test the product), if the product is qualified, transport The line stopper falls and the product is released.
3. In the same way, when all inspection procedures are completed (manually controlled by the position stopper of the manual water flush tester), the product is manually transported from the pallet-return elevator to the re-inspection station to re-inspect the product.
4. After the re-inspection is completed, manually use the elevator to pack the box. After the box is packed, the product is automatically sealed. After the box is sealed, the product is transported to the designated area and the data is transmitted to the machine, waiting for the robot to pick up the product for stacking operation (in this process, automatic scanning code to identify Product, distinguish the product category and whether it needs to be over-turned), the product information is erased when the product pallet is returned and transported to the bottom pallet-return line by the pallet-return elevator, and finally returned to the pallet-return elevator at the sorting position to wait for the next product Online, this is the process flow of the toilet inspection conveyor line.
Features of side roller conveyor line:
1. The conveyor chain adopts a short-pitch side roller chain with a pitch of 19.05mm. The chain links are specially heat-treated to increase strength and reduce stretching.
2. The chain guide rail adopts an open type aluminum profile with stretched self-made mold structure, which is convenient for dust cleaning, beautiful and durable.
3. Transition rollers are used for the transition section connected by the chain to reduce vibration and increase stability.
4. The PLC controller and main electrical components reserve 20% of the space to facilitate process commissioning, debugging and adjustment.
5. The standard RITTAL control cabinet is adopted to ensure the tightness of the electric control cabinet and the safe operation of electrical components.
6. The PLC controller adopts the SIEMENS 1500 type componets with self-check function. If the motor is overloaded during the operation of the whole line, or the main electrical execution element failure occurrence, the system will give an alarm and show where the fault is.
7. The actuators of water, gas, and electricity are equipped with communication devices, which are convenient for mastering and analyzing data.
8. The PLC controller adopts the original Germany SIEMENS parts, the frequency converter adopts the OMRON brand parts, the pneumatic components such as stoppers adopt the AIRTAC brand parts. Ensure the stable operation of the equipment.
9. The main part of the line body is equipped with a feedback system. When a fault occurs, the equipment will stop running and give an alarm to avoid loss.
10. The entire line body has a data acquisition system and quantity memory function, which is convenient for counting output data and percent of pass.
11. Brand of reducer transmission: CPG brand or CHENGMING
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