Automatic Sanitary Ware Ceramic Robot Glazing Booth Machine

• Glazing Booth: 304 Stainless Steel
• Robot Quantity: 1 Robot From Fanuc
• Capacity: 800-2200PCS/Day
• PLC: Siemens
• Electric Elements: Omron or Other Famous Brand
• Dedust: Pluse Dedust or Water Curtain
• Model NO.: G-RT
• Glazing Method: by Robot
• Robot Brand: Fanuc From Japan
• Pneumatic Elements: SMC Brand
• Transport Package: Container by Sea Transport
• Specification: 1 working station
• Trademark: HEXIANG
• Origin: China
• HS Code: 8424899990
• Production Capacity: 800-2200PCS

Product Description

Product Description

The robot glazing work station is a combination automatic high efficiency high quality robotic glazing item, consists of robot for glazing and handling, stainless steel glazing booth, spray gun system and electric cabinet.
As the favorite solution for sanitary ware factory, it has feature of hi-efficiency, fixable extend ability, compact design, hi comprehensive performance.

Detailed Photos

It mainly includes:
Robotic glazing machine
spray gun
electric control
glazing booth
turning table

No.	List of goods	Unit	Quantity	Remarks
1	Robotic Glazing Machine	Set	01
1.1	Glazing  robot	Set	01	Brand: FANAC from Japan
1.2	Glazing  working  room	Set	01	SUS304 stainless steel
1.3	Auto  spray gun with double units	Set	01	Brand: DEVILBISS With double spray guns
1.4	Control system	Set	01	PLC:SIEMENS
1.5	De-dust system	Set	01	Cloth bag de-dust Pipe from Fan outlet to customer wall should be supplied by customer.
1.6	Glaze supply tank	Set	01	Include glaze agitator tank, diaphragm pump, filter.
The buyer should supply the electrical, air pipe, glaze pipe, water system to the seller's machine connecting inlet.

  

Two position robot glazing work station-rotary door structure
Item	Specifications
Glazing capacity
Glaze thickness before firing	0.7-0.8mm
One piece toilet robot glazing time	160S/per pc
Two piece toilet robot glazing time	140S/per pc
Counter basin robot glazing time	45 S/per pc
Cistern robot glazing time	90S/2 PCS
Under counter basin robot glazing time	35S/per pc
Spray-able product category	more than 15 kinds
Robot parameters
Robot includes	robot main body, demonstrator(point to point teaching),electrical cabinet
Robot Brand	FANUC, Made in Japan
Robot quantity	1 set
Robot Model	M-10 iA/8L
Input power	2KVA
Average consumption power	1kw
Shaft quantity	robot include 6 shafts (additional adding 7th,8th shaft for outside shaft)
Loading weight	8kgs
Turning radius	2028mm
Level of protection	on the wrist parts+J3 arm:IP67; Other parts:IP54 (Hexiang supply dust-proof cloth).
Linear maximum running speed	2000mm/s
Repeated positioning accuracy	±0.04mm
Outside shaft control system	includes 2 sets motors, 2 sets reducers, 1 et Servo enlarger
Glazing booth parameters
Glazing booth size	L*W*H= 3200mm×3200mm×2500mm
Booth body material	SUS304 stainless steel plate with thickness of 1.5mm
Window material	PMMA Glass plate
Other parts material	edge of door frame is Polyurethane plate and Polyurethane soft rubber
Light of working room	uses 40W daylight illumination, installed dust cover
Waste glaze return device	put a recycle device and waste glaze collector carrier in glazing area(the buyer supply it by themselves, the seller send the design.)
Glazing control systems
PLC Brand	SIEMENS , model: 1200 Series
Spray gun	automatic spray gun: 2 pcs, Brand: DEVIL BISS , Model: VPR-E70-28C Life: pin and mouth replaced every 3 month, depends on working and glaze conditions
Spray gun control method	Double gun double control, independent the electromagnetic valve controller meet with single gun starting condition.
Glazing amount standard	200 ml glaze slurry outflow speed is 15±1 S
Inlet of glaze	φ12 air pipe, glaze pressure: 0.4 - 0.6MPA
Pulverization air	φ12air pipe, air pressure: 0.4MPA
Usage air of open and close gun	φ6 air pipe, air pressure: 0.4MP
Programming edit time	cistern and wash basin is 30mins
Robot running speed	800mm/s
Glaze parameters
Glaze density	200ml glaze slip 358g
Viscosity of Glaze slurry flow speed	220s/200 ml
Drying rate	5ml glaze: 19-25min
Glaze soaking thickness	0.7mm
Glaze using ratio	70-80% will be glazed on the products, If customer uses cloth bag de-dust device, the glaze can be recycled 100%.
Safety curtains brand	OMRON

 

Product Parameters

  
1. Programming by point to point accurate teaching on line, better and more accurate than imitating teaching, can store hundreds of glazing programs, easy to call in
2. Matched with remote on line maintenance function, adopts PERFENET system,I/O by one data cable only,   less cable reduces point to point interference and failure rate
3. Electrical & pneumatic parts all come from first well-known international brands, PLC comes from SIEMENS,and pneumatic parts come from SMC
4. With safety interlock device, will stop running once detects somebody stepping into working area, improves safety level
5. Can match with approaching anti-collision function (needs 30 thousand RMB more)
 

Producing technology process

1. Labor put green body onto the rotary table as per positioning mark by manual, the green body is at the outside of glazing cabinet now
2. Rotary door rotates, makes green table into the glazing cabinet
3. Robot makes glazing action, labor put another green body onto the rotary table as per positioning mark by manual while robot is glazing on the green body
4. Robot glazing action completes
5. Rotary door rotates, the white body rotates to the outside of cabinet, the green body rotates into the cabinet
6. Robot glazes on the green body, the labor takes the white body away.

 

Our Advantages

Supply turnkey tailor design of sanitary ware producing line;
Supply sanitary ware slip and glaze formula service;
Supply sanitary ware high pressure casting technical train service;
Supply sanitary ware high pressure mold making and train service;
Supply high quality producing machine;
Supply installation and commissioning service;
Supply producing team building service.

Company Profile