Sanitary Ware High Pressure Cabinet Basin Casting Machine for Ceramic Squatting Pan Asian Pan with Multiple Mould

• Mold Material: Resin
• Mold Life: Over 10000 Times
• Working Mold Type: Twin
• Working Mold Quantity: 8-12 Two Mold Control
• Casting Cycle Time: 25-30mins
• Casting Times: Depands on Slip Performance
• Model NO.: HPC-Pan11
• Transport Package: Flat Rack Container by Sea or by Bulk
• Specification: 11800x3700x3020
• Trademark: HEXIANG
• Origin: China
• HS Code: 8474809090
• Production Capacity: 200sets/Year

Product Description

Product Description

The 12 unit mould squatting pan high pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic cabinet basins (above and under counter basins), wash basin, lava, squatting pan and lid, sinks, shower pedals and other products. Cabinet basin High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.

Detailed Photos

12 moulds High Pressure Casting Machine for sanitary ware includes:

1. Main machine
2. Compressor air system
3. Hydraulic control system
4. Hydraulic pressurize casting system
5. Vacuum demolding system
6. Electric control system
7. Resin working mold

Capacity calculation for 8 mold Hpcm-basin
Daily working time	22	Hours
	1320	Mins
Working mould q'ty	8	Working mold/single
Casting slip cycle time	25	Mins/cycle
Daily casting time	40-50	times/day
Daily capacity	480-600	pcs

 

Appliable products

1. Suitable for producing different model basin, cabinet basin, rim, squatting pan, Lid.

2. Machine advantage:

    High auto control, low labor strength;

    Small floor space with low building cost;

    The machine choose Siemen PLC 1200 series, can realize remoting control and   fault eliminate, help factory to manage producing;

    Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.

     The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

 

 

Product Parameters

12 Mold Hpcm-squatting pan Main technical data
Mould type
Working mould type	Two control working mould
Mould parts	2 parts without loosen parts
Max products size
Length	550	mm
Thickness	230	mm
Above products size depends on model.
Max mold frame outside size
Length	1600	mm
Width	1100	mm
Thickness	400	mm
Max mold frame inside size
Length	1600	mm
Width	1100	mm
Thickness	180	mm
Main Parameter
Demolding means	Horizontal opening mold+ vacuum adsorption
Closing mould mean	Hydraulic closing mold
Mold closing pressure	784~1176	KN
Diameter of hydraulic cylinder	280-180	mm
Stroke of cylinder of pressing mold	1500	mm
Model clamping accuracy	±0.25	mm
Casting pressure of low pressure casting	0.15~0.2	Mpa
Casting pressure of high pressure casting	0.8~1.0	Mpa
Slip pressurize means	Hydraulic pressurize
	Pneumatic pressurize
Compressor air pressure	0.6~ 0.8	Mpa
Air consumption quantity	2.4	m³/h/12 mould
Water source pressure	0.3	Mpa
Water consumption quantity	0.24	m³/h 12 mould
Mold quantity	12	quadruplet Working mold
Total casting cycle time	20~30	mins/cycle (time depends on slip performance)
Total power	19.55	kW
Taking base means	By manual
Total weight include mold	35~40	T
Overall size
Length	11800	mm
Width	3700	mm
Height	3020	mm
Working condition
Slip temperature	35±2	ºC
Absorption slip thickness	8-9mm	45mins
Casting workshop temperature	30±2	ºC
Relative humidity	65±2	°
Air source pressure	≥0.6	Mpa
Water pressure	≥0.3	Mpa
Water condition for cleaning mold	1	μm
Water source filter	10	μm

  

Item No	Parts name	Brand	Remarks
1	PLC	Siemens	1200-1500 Series
2	Touching screen	Kinco
3	Pneumatic control cabinet	SMC	Integrated control
4	Pneumatic control elements	SMC	Air pipe, valve
5	Travel Switch	Schneider
6	Proximity switch	Pepperl fuchs
7	Water drop seperator	SMC
8	Micro-mist seperator	SMC
9	Cycle vacuum pump	Nash
10	Speed control valve	SMC
11	Cylinder	SMC
12	Solenoid valve	SMC
13	Reducing valve	SMC
14	Electric elements	Schneider and Omron
15	Safety curtain	Omron
16	Hydraulic valve group	Rexroth
17	Seal of hydraulic station	Parker

 

Working principle