| Customization: | Available |
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| Glazing Booth: | 304 Stainless Steel |
| Robot Quantity: | 2-4 Robotic for Glazing, 1 for Transport |
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This is a combination automatic high effieiency high quality robot glazing system, consists of robot for glazing and handling, conveyor producing line, stainless steel glazing booth and electric cabinet. This system could be applied for glaze spray for various production such as toilet, urinal, tank and basin etc.
As the favorite solution for sanitary ware factory, it has feature of hi-efficiency, fixable extend ability, compact design, hi comprehensive performance.
| equipment name | product name | glazing time | Robot repeat positioning accuracy | glaze thickness beore firing | glaze temperature | robot arm length | water protection grade | ||
| glazing robot | one piece WC | 160-180 seconds/piece | ±0.04mm | 0.8-0.9mm | 25ºC | 2028mm | IP67 | ||
| glazing robot | two piece WC | 140-160 seconds/piece | ±0.04mm | 0.8-0.9mm | 25ºC | 2028mm | IP67 | ||
| glazing robot | wash basin | 50-60 seconds/piece | ±0.04mm | 0.8-0.9mm | 25ºC | 2028mm | IP67 | ||
| glazing robot | water tank | 90-100 seconds/two pieces | ±0.04mm | 0.8-0.9mm | 25ºC | 2028mm | IP67 | ||
| No. | Items | Contents |
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| Model: R-2000iC/210F Loading weight: 210kgs Max radius: 2655mm Protect grade: main body IP56, movable parts of main body is IP66, arm and wrist IP67 |
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| Robot include: robot main body, demonstrator(Point to point teaching, repeat accuracy is high), electrical cabinet Robot Brand:FANUC, Made in Japan; Robot Model:M-10 iA/8L ; Input power: 2KVA, average consumption power: 1kw Shaft quantity: robot include 6 shafts (additional adding 7,8 shaft for outside shaft); Loading weight: 8kgs Turning radius: 2028mm Level of protection: on the wrist parts+J3 arm:IP67; Other parts:IP54 (Hexiang supply dust-proof cloth). Linear maximum running speed: 2000mm/s. Repeated positioning accuracy:±0.04mm; Outside shaft control system: include motors, reducer, Servo enlarger |
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| Booth material: 304 stainless Booth body thickness: 1.5mm Glazing Booth size: 3185×1800×2500mm De-dust booth size: 1450×1800×2750mm Dedust mean: shower dedust system, With dedust fan: 4KW With curtain cycle pump, 1.5kw With collecting glaze carrier |
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| Include Laser positioning device: Positioning the green base Green bases putting frame: 2 pcs, put green base by manual Wipe bottom device 1: Robot take glazed base for wiping the bottom in this machine Conveyor line: 1 set, length 6m Wipe bottom device 2: Glazed base automatically was moved to this working stable for wipe balance bottom glaze. Manipulator: 2 sets, Lifting stoke:1.75M, loading capacity: 75kgs Turning radius: 2.2m, Lifting drive: by pneumatic Rotary drive: by manual |
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| Turning arm and turn table Turning arm: return by cylinder, PLC control, with magnetic switch and with antifluctuator for stable running; Turntable: support of turntable made of 4 pcs rubber, total support height: 80mm, rubber size: 500mm×10×15mm, Support frame height: 70mm External working table return system is 7th and 8th shaft, servo motor with reducer transmission, can act together with robot; |
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| Spray gun model: automatic spray gun, Brand: DEVIL BISS , Model: VPR-E70-22C Life: pin and mouth replaced every 3 month, depends on working and glaze conditions. Glazing mean: Double gun automatic glazing(sector), surface of glaze is smoothly. Sector size in solid side: Dia: 14cm Control mean: Double gun double control, independent the electromagnetic valve controller meet with single gun starting condition. Atomization effect, can control size of sector, meet with demand of different parts Glaze q'ty adjusting: The back adjusting bolt in gun can control glazing quantity, every section change 1 s, Glazing amount standard: 200 ml glaze slurry outflow speed is 15±1 S Spray gun clean: Robot will send the signal to PLC to control solenoid valve open and close, then air, water pipe will open and finish the cleaning. Suggest: clean one time after 5-10 products glazing Control parameter: The customer need to supply special air pipe for robot glazing to confirm the enough air supply, and keep the supply Pulverization air pressure is not less than 0.7MPA. Inlet of glaze:Dia. 12 air pipe glaze pressure: 0.4 - 0.6MPA; Pulverization air usage:Dia.12air pipe, air pressure: 0.7MPA; Sector air usage:Dia.8 air pipe air pressure: 0.15MPA; Usage air of open and close gun:Dia.6 air pipe, air pressure: 0.4MPA; |
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| Glaze tank | Material of tank: 304 stainless steel With agitator and radar liquid probe With glaze temperature feedback control |
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| Glaze feeding pump | Pump model: 1.5" Pump brand: Sandpiper Supply glaze to robot |
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| Guard fence: about 30m Machine repair door: Width 1.6m, H 1.8M Safety lock: D4NS-1CF, brand Omron Safety curtain: F3SG-4RE0830P30, L=830 |
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| The system includes: Robot control cabinet Main control cabinet Pneumatic control system Cable tray and cable |
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| Control system This control system includes PLC general control system and robot single control system. PLC general control system can finish integrated device's running control. PLC Brand: Siemens , model: 1200 Series. Robot: have independent control system Robot control cabinet power: 2KVA Single motor output power for turn table: 2.5KW If happen electrical stop suddenly, when robot re-start, it will have memory function. |
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| The control system also includes the following items: system protect device a fault alarm mode Motor overload protect Once fault occurs, the control system automatically and immediately shutdown related equipment power supply to avoid the accident happen and will have sound and light alarm. Spraying glaze program, storage/backup of system information: CF card or USB Main electrical element: imported brand, such as Siemens PLC, Omron electric elements, SMC pneumatic control elements Between Hexiang's cabinet to Hexiang's machine, the cable and electric wire should be supplied and connected by Hexiang engineer. |
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| Robot teaching programming mean Handheld programmer Edit time: cistern and wash basin is 30mins Robot running speed unit: 800mm/s Before editing program, the product should make simple line analysis, make robot moving trajectory, then make the program. |
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| Capacity calculation, sample by 2 module type Production is 1-piece toilet | ||
| working time | 9 | Hours per shift |
| Q'ty of operator | 12 | |
| Output | 1200 | Piece/shift |
| Average output | 11 | Pcs/man/hour |
1.The repaired green bases(product 3) are put in storage frame and waiting for glazing by manual and positing by cross cursor;
2.When finish the glazing of green base product 1, the rotary table will turn to outside, product 2 rotary table will turn inside for glazing;
3.The transport robot will take product 3 to product 1 position, at same time, robot take glazed base product 1 by another end fork;
4.The transport robot clean rotary table automatically;
5.The transport robot put product 3 in the rotary table and waiting the product 2 glazing finished;
6.Robot take product 1 and wipe the bottom of product, after wiping, the robot will put the product 1 on the conveyer line of glazed base. In the conveyer line, another wipe machine will wipe un-cleaned parts of glazed base product 1;
7.Product 1 will go to next step, checking by manual, stick label, scan and so on, then discharging from storage line.
Supply turnkey tailor design of sanitary ware producing line;
Supply sanitary ware slip and glaze formula service;
Supply sanitary ware high pressure casting technical train service;
Supply sanitary ware high pressure mold making and train service;
Supply high quality producing machine;
Supply installation and commissioning service;
Supply producing team building service.
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