High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould

• Mold Material: Resin
• Mold Life: Over 10000 Times
• Working Mold Type: Double
• Working Mold Quantity: 6 Sets Control
• Casting Cycle Time: 15-18mins
• Casting Times: Depands on Slip Performance
• Model NO.: HPC-Tank-T-6
• Transport Package: Flat Rack Container by Sea or by Bulk
• Specification: 15580x3642x4538
• Trademark: HEXIANG
• Origin: China
• HS Code: 8474809090
• Production Capacity: 200sets/Year

Product Description

Product Description

The 6 unit double mould cistern high pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic tank. Tank and cistern High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.

Detailed Photos

12 moulds High Pressure Casting Machine for sanitary ware tank includes:
Main machine
Compressor air system
Hydraulic control system
Hydraulic pressurize casting system
Vacuum demolding system
Electric control system
Resin working mold
Electric control system divides two models of manual and auto,
It includes:
1. Siemens PLC
2. PLC 1200 series choose PROFINET communication protocol to realize the auto control of producing process.
3. Feedback system
4.Human-machine exchange interface to visual operate machine.
5.HMI
6.Electric control cabinet
7.Safety control system includes safety curtain and E-stop button

 

 

Tank hpcm capacity
Working time	22	hours
	1320	Mins
Working mold quantity	12
Casting time	15
Demold time	3
Total casting cycle time	18
Daily casting time	73
Daily capacity	880
Casting pass rate	96%
Daily pass green capacity	845
Worker quantity
Working shift	3	shift/24 hours
Worker quantity/per shift	1	man/per shift
Workers quantity per day	3
Average capacity/per man
Average capacity/per man	282	pcs

 

Appliable products

1. Suitable for producing different model tank.

2. Machine advantage:

    High auto control, low labor strength;

    Small floor space with low building cost;

    The machine choose Siemen PLC 1200 series, can realize remoting control and   fault eliminate, help factory to manage producing;

    Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.

     The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

 

 

Product Parameters

12 Mold Hpcm-tank Main technical data
Mould type
Working mould type	Twin working mould
Mould parts	Inner mold and outer mold
Max products size
Single	400*200*400	Mm
Double	400*200*420	Mm
Above products size depends on model.
Max mold size
Single	800*600	Mm
Double	1200*800	Mm
Main Parameter
Demolding means	Vertical opening mold+ vacuum adsorption
Closing mould mean	Hydraulic closing mold
Mold closing pressure	30-40	T
Close mold precise	±0.25	mm
Low casting pressure	0.18-0.25	Mpa
High Casting pressure	0.8-1.0	Mpa
Slip pressurize means	Hydraulic pressurize
	Pneumatic pressurize
Compressor air pressure	0.6- 0.8	Mpa
Air consumption quantity	0.2	m³/h/per unit
Water source pressure	0.3	Mpa
Water consumption quantity	0.15	m³/h
Mold quantity	12	sets
Total casting cycle time	10-18	mins/cycle(time depends on slip performance)
Total power	30	kW
Taking base means	Pneumatic taking base and put down
Green base convey mean	Step convey	T
Green base convey speed	26-130mm/Sec	Adjustable
Total weight	8	T
Overall size
Length	15880	mm
Width	3642	mm
Height	4538	mm
Working condition
Slip temperature	35±2	ºC
Absorption slip thickness	8-9mm	45mins
Casting workshop temperature	30±2	ºC
Relative humidity	65±2	°
Air source pressure	≥0.6	Mpa
Water pressure	≥0.3	Mpa
Water condition for cleaning mold	1	μm
Water source filter	10	μm

Item No	Parts name	Brand	Remarks
1	PLC	Siemens	1200-1500 Series
2	Touching screen	Kinco
3	Pneumatic control cabinet	SMC	Integrated control
4	Pneumatic control elements	SMC	Air pipe, valve
5	Travel Switch	Schneider
6	Proximity switch	Pepperl fuchs
7	Water drop seperator	SMC
8	Micro-mist seperator	SMC
9	Cycle vacuum pump	Nash
10	Speed control valve	SMC
11	Cylinder	SMC
12	Solenoid valve	SMC
13	Reducing valve	SMC
14	Electric elements	Schneider and Omron
15	Safety curtain	Omron
16	Hydraulic valve group	Rexroth
17	Seal of hydraulic station	Parker

   

Working principle