High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould

Product Details
Customization: Available
Mold Material: Resin
Mold Life: Over 10000 Times
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Number of Employees
317
Year of Establishment
1999-01-21
  • High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
  • High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
  • High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
  • High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
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  • Overview
  • Product Description
  • Detailed Photos
  • Appliable products
  • Product Parameters
  • Working principle
Overview

Basic Info.

Model NO.
HPC-Tank-T-6
Working Mold Type
Double
Working Mold Quantity
6 Sets Control
Casting Cycle Time
15-18mins
Casting Times
Depands on Slip Performance
Transport Package
Flat Rack Container by Sea or by Bulk
Specification
15580x3642x4538
Trademark
HEXIANG
Origin
China
HS Code
8474809090
Production Capacity
200sets/Year

Product Description

Product Description

The 6 unit double mould cistern high pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic tank. Tank and cistern High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.

Detailed Photos
12 moulds High Pressure Casting Machine for sanitary ware tank includes:
Main machine
Compressor air system
Hydraulic control system
Hydraulic pressurize casting system
Vacuum demolding system
Electric control system
Resin working mold
Electric control system divides two models of manual and auto,
It includes:
1. Siemens PLC
2. PLC 1200 series choose PROFINET communication protocol to realize the auto control of producing process.
3. Feedback system
4.Human-machine exchange interface to visual operate machine.
5.HMI
6.Electric control cabinet
7.Safety control system includes safety curtain and E-stop button
 
 
High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
Tank hpcm capacity
Working time 22 hours
1320 Mins
Working mold quantity 12  
Casting time 15  
Demold time 3  
Total casting cycle time 18  
Daily casting time 73  
Daily capacity 880  
Casting pass rate 96%  
Daily pass green capacity 845  
Worker quantity
Working shift 3 shift/24 hours
Worker quantity/per shift 1 man/per shift
Workers quantity per day 3  
Average capacity/per man
Average capacity/per man 282 pcs

 

Appliable products
High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
1. Suitable for producing different model tank.
2. Machine advantage:
    High auto control, low labor strength;
    Small floor space with low building cost;
    The machine choose Siemen PLC 1200 series, can realize remoting control and   fault eliminate, help factory to manage producing;
    Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
     The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
 

 

Product Parameters
12 Mold Hpcm-tank Main technical data
Mould type
Working mould type Twin working mould
Mould parts Inner mold and outer mold
Max products size
Single 400*200*400 Mm
Double 400*200*420 Mm
Above products size depends on model.
Max mold size
Single 800*600 Mm
Double 1200*800 Mm
Main Parameter
Demolding means Vertical opening mold+ vacuum adsorption  
Closing mould mean Hydraulic closing mold  
Mold closing pressure 30-40 T
Close mold precise ±0.25 mm
Low casting pressure 0.18-0.25 Mpa
High Casting pressure 0.8-1.0 Mpa
Slip pressurize means Hydraulic pressurize  
Pneumatic pressurize  
Compressor air pressure 0.6- 0.8 Mpa
Air consumption quantity    0.2 m³/h/per unit
Water source pressure 0.3 Mpa
Water consumption quantity   0.15 m³/h
Mold quantity 12 sets
Total casting cycle time 10-18 mins/cycle(time depends on slip performance)
Total power 30 kW
Taking base means   Pneumatic taking base and put down  
Green base convey mean Step convey T
Green base convey speed 26-130mm/Sec Adjustable
Total weight 8 T
Overall size
Length 15880 mm
Width 3642 mm
Height 4538 mm
Working condition
Slip temperature 35±2 ºC
Absorption slip thickness 8-9mm 45mins
Casting workshop temperature 30±2 ºC
Relative humidity 65±2 °
Air source pressure ≥0.6 Mpa
Water pressure ≥0.3 Mpa
Water condition for cleaning mold 1 μm
Water source filter 10 μm
High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould
Item No Parts name Brand Remarks
1 PLC Siemens 1200-1500 Series
2 Touching screen Kinco  
3 Pneumatic control cabinet SMC Integrated control
4 Pneumatic control elements SMC Air pipe, valve
5 Travel Switch Schneider  
6 Proximity switch Pepperl fuchs  
7 Water drop seperator SMC  
8 Micro-mist seperator SMC  
9 Cycle vacuum pump Nash  
10 Speed control valve SMC  
11 Cylinder SMC  
12 Solenoid valve SMC  
13 Reducing valve SMC  
14 Electric elements Schneider and Omron  
15 Safety curtain Omron  
16 Hydraulic valve group Rexroth  
17 Seal of hydraulic station Parker  

   
Working principle
 High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould

 

High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double MouldHigh Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double MouldHigh Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double MouldHigh Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double MouldHigh Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double MouldHigh Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern and 6 Tank Resin Double Mould

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