Carrousel Glazing Producing Line for Sanitary Ware Ceramic Toilet and Wash Basin

• Glazing Booth: 304 Stainless Steel
• Pallet Quantity: 68 PCS
• Capacity: 800-2200PCS/Day
• PLC: Siemens
• Electric Elements: Schneider or Omron
• Dedust: Pluse Dedust or Water Curtain
• Model NO.: CGS
• Glazing Method: by Manual
• Transport Package: Container by Sea Transport
• Specification: 68 working pallet
• Trademark: HEXIANG
• Origin: China
• HS Code: 8424899990
• Production Capacity: 800-2200PCS

Product Description

Product Description

The equipment is used for dust removal, glazing and glaze slurry recovery of sanitary ware of different model. The glazing line is an automatic circulation line, which is convenient and quick to glaze, and the holding-bracket is automatically cleaned, which can achieve the function of recycling, save a lot of labor and improve work efficiency.

Detailed Photos

The equipment consists of driving part, transmission part, dust removal and trap glazing part, glaze slurry circulation part, holding-bracket cleaning part and manipulator loading and unloading part (optional).
The transmission part comprises a speed reducer, a driving chain, a transmission chain and an integral frame; Dust removal and trap glazing part includes dust removal and glazing cabinet, centrifugal fan, dust blowing pipeline and other main parts;
Glaze circulation system is composed of pneumatic diaphragm pump and circulation pipeline. Bracket cleaning part is mainly composed of bracket cleaning cabinet and pipeline pump;
There is a independent manipulators for loading and unloading green body/glazed piece (optional).

 

 

Product Parameters

No	Items	Contents
General parameter
1	overall dimensions (L x W x H) of the overall system:	about 38.6m×6m×0.8m × 0.8m.
2	Total quantity of unit	68
3	working environment temperature:	15ºC-40ºC
Driving part
1	reducer model	CHM-5
2	transmission power	3KW
3	drive chain:	cross drive chain FC400C
4	Number of driving dials	6
5	Speed regulation mode	variable frequency stepless speed change
6	Conveying speed:	15 seconds- 37 seconds/station (2m - 4.2m/min), adjustable in frequency conversion 3. Transmission part:
Transmission part:
1	model of circulating chain	cross chain C400C
Dust removal part
1	model of sewage pump	50GWP20-15-1.5
2	Dust removal type:	By water curtain
Glazing
1	Pneumatic diaphragm pump model	Wilton DN80
2	glaze method	with pressure spray gun
3	Glaze circulation mode of glaze	By diaphragm pump in order to avoid structure polluted by glaze, , all parts touching glaze are made of stainless steel.
Holding bracket cleaning method
1	model of sewage pump	50GWP20-15-1.5 The holding bracket cleaning cabinets are all made of stainless steel
Fan for dust exhaust conduct
1	centrifugal fan model	4-72No12C
2	inverter model	CHE100A-055G/075P-4

Working principle

In the driving part, the holding bracket and green body are moved by a speed reducer and a driving chain, so that the holding bracket circulates around an annular track, the holding bracket can be cleaned in a cleaning cabinet, and then the piece is loaded and unloaded to complete a glazing cycle.
In the glazing dust removal part, glaze slurry is sprayed onto the surface of the green body with a spray gun, and some glaze slurry particles float in the cabinet. Under the action of strong air suction of centrifugal fan, air containing glaze slurry particles enters the water curtain dust remover. Using the self-excitation principle, the water curtain is impacted under the action of airflow, which arouses a large amount of water spray to form a water curtain, absorbs small particles of glaze slurry, and eliminates purified air to achieve green environmental protection.

Capacity

Capacity calculation, sample by 2 module type Production is 1-piece toilet
working time	9	Hours per shift
Q'ty of operator	12
Output	1200	Piece/shift
Average output	11	Pcs/man/hour