Robotic Glazing System for Sanitary Ware Plants

• Glazing Booth: 304 Stainless Steel
• Robot Quantity: 2-4 Robotic for Glazing, 1 for Transport
• Capacity: 800-2200PCS/Day
• PLC: Siemens
• Electric Elements: Schneider or Omron
• Dedust: Pluse Dedust or Water Curtain
• Model NO.: RGS
• Glazing Method: by Robot
• Transport Package: Container by Sea Transport
• Specification: 2-4 working station
• Trademark: HEXIANG
• Origin: China
• HS Code: 8424899990
• Production Capacity: 800-2200PCS

Product Description

Product Description

The equipment is used to glaze sanitary ware by robot with high automatic control and high efficiency. The robot glazing line is an automatic working station producing line, which includes robot glazing machine and robotic manipulator machine.

Detailed Photos

It mainly includes:
Robotic glazing machine
Robotic transporting machine
Conveying line
Manipulator
Electric control

 

 

Product Parameters

Machine Type
Equipment Model			standard Configuration				selectable configuration
1 glazing robot			1 glazing robot body+cabinet+2 auto-spary guns+control systems				de-dust system + glaze storage system (Includes glaze stirring tank, diaphragm pump, filter)
2 glazing robots+1 carrying robot			2 glazing robot bodys+cabinet+4 auto-spary guns+control systems                             +1 carrying robot (210KG)				de-dust system + glaze storage system (Includes glaze stirring tank, diaphragm pump, filter)

equipment name	product name		glazing time	Robot repeat positioning accuracy		glaze thickness beore firing	glaze temperature	robot arm length	water protection grade
glazing robot	one piece WC		160-180 seconds/piece	±0.04mm		0.8-0.9mm	25ºC	2028mm	IP67
glazing robot	two piece WC		140-160 seconds/piece	±0.04mm		0.8-0.9mm	25ºC	2028mm	IP67
glazing robot	wash basin		50-60 seconds/piece	±0.04mm		0.8-0.9mm	25ºC	2028mm	IP67
glazing robot	water tank		90-100 seconds/two pieces	±0.04mm		0.8-0.9mm	25ºC	2028mm	IP67

Working principle

In the driving part, the holding bracket and green body are moved by a speed reducer and a driving chain, so that the holding bracket circulates around an annular track, the holding bracket can be cleaned in a cleaning cabinet, and then the piece is loaded and unloaded to complete a glazing cycle.
In the glazing dust removal part, glaze slurry is sprayed onto the surface of the green body with a spray gun, and some glaze slurry particles float in the cabinet. Under the action of strong air suction of centrifugal fan, air containing glaze slurry particles enters the water curtain dust remover. Using the self-excitation principle, the water curtain is impacted under the action of airflow, which arouses a large amount of water spray to form a water curtain, absorbs small particles of glaze slurry, and eliminates purified air to achieve green environmental protection.

Capacity

Capacity calculation, sample by 2 module type Production is 1-piece toilet
working time	9	Hours per shift
Q'ty of operator	12
Output	1200	Piece/shift
Average output	11	Pcs/man/hour

 

Producing technology process

1.The repaired green bases(product 3) are put in storage frame and waiting for glazing by manual and positing by cross cursor;
2.When finish the glazing of green base product 1, the rotary table will turn to outside, product 2 rotary table will turn inside for glazing;
3.The transport robot will take product 3 to product 1 position, at same time, robot take glazed base product 1 by another end fork;
4.The transport robot clean rotary table automatically;
5.The transport robot put product 3 in the rotary table and waiting the product 2 glazing finished;
6.Robot take product 1 and wipe the bottom of product, after wiping, the robot will put the product 1 on the conveyer line of glazed base. In the conveyer line, another wipe machine will wipe un-cleaned parts of glazed base product 1;
7.Product 1 will go to next step, checking by manual, stick label, scan and so on, then discharging from storage line.