• Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
  • Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
  • Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
  • Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
  • Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line

Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line

Convey Line: Power
Layers of Conveying Line: 2 Layers
Transport Package: Suitable for Sea Transport
Specification: Turnkey tailor design
Trademark: HEXIANG
Origin: Hebei
Customization:

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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Products characteristics
  • Machine advantage
  • Producing technology process
Overview

Basic Info.

Model NO.
FCS
HS Code
90261000
Production Capacity
1000-3000PCS/Day

Product Description

Product Description

Finished sanitary ware inspection conveyor line is a set of automatic inspection system which integrates firing products unloading, logistics transportation, product image classification, appearance inspection, water flush test and leakage test, soaked into water test and so on. Equipment technical process and online inspection station can be customized according to customer process requirements, production capacity and site requirements. It can connect with MES system of factory, make data online in real time, and facilitate production management.
It is suitable for sorting, conveying and function testing of finished sanitary ware products such as one piece toilet, two piece toilet, washbasin, washbasin pedestal, urinal, squatting pant and water tank. It has a high degree of automation, high efficiency, in line with the current national development trend of environmental protection, energy saving, emission reduction and efficiency improvement. It is an automatic inspection and transportation equipment.

Product Parameters
Final products inspection systems main technical data
Item Specifications
Applicable product size Max L×W×H=900×600×840mm
Applicable products one piece WC, two piece WC, water tank, wash basin, squatting pan, urinal, pedestal and etc.
Conveyor Conveyor adopts side roller chain structure, power 1.5kw, reduction ratio 1:80, speed 5m/min, can be equipped with frequency control also
Cylinder Cylinder inside the conveyor needs 0.5~0.8MPa compressed air
Water source pressure ≥0.3Mpa
Air source pressure ≥0.8Mpa
Workshop temperature requirement 5ºC-36 ºC
Water Treated on sewage, two times filtration
Water source temperature  normal temperature
Leakage testing machine Max vacuum pressure  0.08MPa
Max air source pressure 0.4MPa
Impacting cylinder  stroke can be adjusted by hand, suitable for various products leakage inspection.
Leakage testing machine Vacuum absorbing time is about 15-35 seconds (HAOLIWANG brand, 1.5KW, flow 575L/min, every 30 days change impacting plate and sponge advised
Detailed Photos
Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
 
Products characteristics

1. Suitable for sanitary ware transportation & inspection & packing
2. Full auto delivery system, reduce carrying destroy
3. Full auto Camera identification & sorting system
4. Reduce carrying, lower labor intensity
5. Frequency control, PLC touch screen control
6. On-line inspection, leakage detection, flush inspection

Machine advantage
Comparison list between auto inspection & conveyor systems and Tradition manual testing & operation
Item Auto systems Manual testing
Manpower output
 
Reduce body trolley quantity, lower manpower carrying cost, reduce 5 stevedores (daily 5000 pieces output)
Reduce carrying, lower labor intensity
 
 Floor area After making over, area occupy only 1200 m2 about Daily output 5000 pieces, inspection area 250 m2 about
Percent of pass Compared with before, reduce false detection and duplicate detection 15%
Compared with before, breakage rate decrease 5%
 
 Skills qualification Auto conveyor line needs not strict labor skills, common staff can be competent after simple training  
Energy needs Compressed air pressure is up to 0.6-0.8MPa, that meets producing demand  
 Course controllable Auto control of course, technology parameters can be pre-set Common inspection table has low control ability
Man efficiency Daily output 5000 pieces, needs 70 person after updating Traditional inspection technology needs 80 person, for daily output 5000 pieces
Work environment Improve work environment Relatively bad,big work intensity
Producing technology process

1 Products being loaded on the conveyor
2 Jacking table
3 Visual identification systems
4 Identifying and sorting systems
5 Appearance test
6 Water leakage inspection
7 Flush inspection
8 Conveying line of water soaking inspection
9 Water -cycling system
10 PLC control systems

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Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line

 

 

 

 

 

Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line
Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line Automatic Final Fired Sanitaryware Ceramic Products Inspection Systems Convey Line

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