| Customization: | Available |
|---|---|
| Glazing Booth: | 304 Stainless Steel |
| Robot Quantity: | 1 Robotic for Glazing |
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The robot glazing work station is a combination automatic high efficiency high quality robotic glazing item, consists of robot for glazing and handling, stainless steel glazing booth, spray gun system and electric cabinet.
As the favorite solution for sanitary ware factory, it has feature of hi-efficiency, fixable extend ability, compact design, hi comprehensive performance.
| No. | List of goods | Unit | Quantity | Remarks |
| 1 | Robotic Glazing Machine | Set | 01 | |
| 1.1 | Glazing robot | Set | 01 | Brand: FANAC from Japan |
| 1.2 | Glazing working room | Set | 01 | SUS304 stainless steel |
| 1.3 | Auto spray gun with double units | Set | 01 | Brand: DEVILBISS With double spray guns |
| 1.4 | Control system | Set | 01 | PLC:SIEMENS |
| 1.5 | De-dust system | Set | 01 | Cloth bag de-dust Pipe from Fan outlet to customer wall should be supplied by customer. |
| 1.6 | Glaze supply tank | Set | 01 | Include glaze agitator tank, diaphragm pump, filter. |
| The buyer should supply the electrical, air pipe, glaze pipe, water system to the seller's machine connecting inlet. | ||||
| Two position robot glazing work station-rotary door structure | |
| Item | Specifications |
| Glazing capacity | |
| Glaze thickness before firing | 0.7-0.8mm |
| One piece toilet robot glazing time | 160S/per pc |
| Two piece toilet robot glazing time | 140S/per pc |
| Counter basin robot glazing time | 45 S/per pc |
| Cistern robot glazing time | 90S/2 PCS |
| Under counter basin robot glazing time | 35S/per pc |
| Spray-able product category | more than 15 kinds |
| Robot parameters | |
| Robot includes | robot main body, demonstrator(point to point teaching),electrical cabinet |
| Robot Brand | FANUC, Made in Japan |
| Robot quantity | 1 set |
| Robot Model | M-10 iA/8L |
| Input power | 2KVA |
| Average consumption power | 1kw |
| Shaft quantity | robot include 6 shafts (additional adding 7th,8th shaft for outside shaft) |
| Loading weight | 8kgs |
| Turning radius | 2028mm |
| Level of protection | on the wrist parts+J3 arm:IP67; Other parts:IP54 (Hexiang supply dust-proof cloth). |
| Linear maximum running speed | 2000mm/s |
| Repeated positioning accuracy | ±0.04mm |
| Outside shaft control system | includes 2 sets motors, 2 sets reducers, 1 et Servo enlarger |
| Glazing booth parameters | |
| Glazing booth size | L*W*H= 3200mm×3200mm×2500mm |
| Booth body material | SUS304 stainless steel plate with thickness of 1.5mm |
| Window material | PMMA Glass plate |
| Other parts material | edge of door frame is Polyurethane plate and Polyurethane soft rubber |
| Light of working room | uses 40W daylight illumination, installed dust cover |
| Waste glaze return device | put a recycle device and waste glaze collector carrier in glazing area(the buyer supply it by themselves, the seller send the design.) |
| Glazing control systems | |
| PLC Brand | SIEMENS , model: 1200 Series |
| Spray gun | automatic spray gun: 2 pcs, Brand: DEVIL BISS , Model: VPR-E70-28C Life: pin and mouth replaced every 3 month, depends on working and glaze conditions |
| Spray gun control method | Double gun double control, independent the electromagnetic valve controller meet with single gun starting condition. |
| Glazing amount standard | 200 ml glaze slurry outflow speed is 15±1 S |
| Inlet of glaze | φ12 air pipe, glaze pressure: 0.4 - 0.6MPA |
| Pulverization air | φ12air pipe, air pressure: 0.4MPA |
| Usage air of open and close gun | φ6 air pipe, air pressure: 0.4MP |
| Programming edit time | cistern and wash basin is 30mins |
| Robot running speed | 800mm/s |
| Glaze parameters | |
| Glaze density | 200ml glaze slip 358g |
| Viscosity of Glaze slurry flow speed | 220s/200 ml |
| Drying rate | 5ml glaze: 19-25min |
| Glaze soaking thickness | 0.7mm |
| Glaze using ratio | 70-80% will be glazed on the products, If customer uses cloth bag de-dust device, the glaze can be recycled 100%. |
| Safety curtains brand | OMRON |
Supply turnkey tailor design of sanitary ware producing line;
Supply sanitary ware slip and glaze formula service;
Supply sanitary ware high pressure casting technical train service;
Supply sanitary ware high pressure mold making and train service;
Supply high quality producing machine;
Supply installation and commissioning service;
Supply producing team building service.
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