Robot Polishing and Repairing Green Base of Toilet Producing Line

• Robot Quantity: 2 Robotic for Polishing, 1 for Transport
• Capacity: 800-1400PCS/Day
• PLC: Siemens
• Electric Elements: Schneider or Omron
• Dedust: Pluse Dedust or Water Curtain
• Glazing Method: by Robot
• Model NO.: RPS
• Robot Brand: Fanuc From Japan
• Pneumatic Elements: SMC Brand
• Carry Weight: 50kgs for Transport
• Transport Package: Container by Sea Transport
• Specification: 2-4 working station
• Trademark: HEXIANG
• Origin: China
• HS Code: 8424899990
• Production Capacity: 800-1400PCS

Product Description

Product Description

At present, most of these sanitary ceramic polishing processes use manual polishing, and manual polishing has high physical harm to personnel, high labor intensity, relatively large dust when polishing the green body, and operators are prone to occupational diseases, and the product quality is affected by human factors, it is relatively large and cannot guarantee the homogeneity of the product.
The robot green body grinding and repairing workstation adopts robot grinding, which changes the uncertain factors when the traditional manual grinding personnel contact the body, improves the grinding efficiency, and reduces the occupational hazards to the operators; this workstation integrates three-station grinding and transporting. The integrated continuous polishing workstation greatly saves personnel configuration, increases polishing efficiency to a certain extent, and reduces labor costs.
 

Detailed Photos

The green body repairing system mainly includes:
Robotic polishing machine
Robotic transporting machine
Rotary table
Dedust system
Electric control

   

Robot polishing repairing green base systems structure
Section name	Remark
Rotary table systems	4 work units, servo drive
Rotary table hoist systems	has anti-dust cover, SMC cylinder,FANUC servo motor + Japan NABTESCO reducer,Japan THK linear guideway
Pneumatic control systems	SMC components
Robot body systems	FANUC robot body
De-dust systems	Cloth bag de-dust type
Electrical control systems	SIEMENS PLC
Subsidiary facilities
Grinding head	Intelligent floating grinding head, has force sensor, displacement sensor, tilt angle sensor,auto compensation. Grinding head power is adjustable, has anti-water and anti-dust design,suitable for working in severe environment
Safety protection device	has safety light curtain and default alarm device

Product Parameters

Advanced PLC control system and Profinet communication technology;
Three-station intelligent simultaneous polishing technology;
Smart appointment system
Simultaneous transportation and polishing;
Pneumatic control component integration technology
 

Robot reparing green base polishing systems parameters
Item	Specifications
Transfer robot
Robot body	FANUC, R-2000ic /210L
Rotation radius	2655mm
Carrying weight	210KG
Max. running speed	3000mm/s
Axis quantity	6
Repeated positioning accuracy	±0.2mm
Work temperature	0-45ºC
Humidity	<75RH (no moisture condensation)
Polishing work unit 1
Robot body	FANUC,M-710ic/50L
Rotation radius	2050mm
Carrying weight	50KG
Max. running speed	4000mm/s
Axis quantity	6
Repeated positioning accuracy	±0.07mm
Work temperature	0-45ºC
Humidity	<75RH (no moisture condensation)
Polishing work unit 2
Robot body	FANUC,M-710ic/50L
Rotation radius	2050mm
Carrying weight	50KG
Max. running speed	4000mm/s
Axis quantity	6
Repeated positioning accuracy	±0.07mm
Work temperature	0-45ºC
Humidity	<75RH (no moisture condensation)
Polishing work unit 3
Robot body	FANUC, M-20ia/20L
Rotation radius	1813mm
Carrying weight	20KG
Max. running speed	2000mm/s
Axis quantity	6
Repeated positioning accuracy	±0.08mm
Work temperature	0-45ºC
Humidity	<75RH (no moisture condensation)
Grinding head
Grinding head	M5037
Constant force range	5-150N
Change range	0-25mm
Constant force change	±2N
Displacement sensor accuracy	0.01mm
Load	14KG
Weight	3.2KG

 

Working principle

This machine is composed of multiple working parts. A good running state is a prerequisite to ensure product quality. Reasonable cooperation between the parts is the key to the operation of the whole machine.
1 Handling status
First, make an appointment on the touch screen to polish the varieties. Switch the control mode to "Auto" mode and press the "Start" button on the control cabinet. After the signal that the transport line can be transported arrives, the R4 transport robot starts to move, and transports the pre-booked body from the transport line to the 0^th position of the turntable, and enters the state of waiting for polishing;
2 Polishing state of the robot
After the blanks at position 0 have been transported, the turntable will perform an action (90° per rotation) after the turntable receives the signal of completion of the transfer. Turn to the position of the polishing robot. After the polishing permission conditions are met, the robot executes the polishing program, and so on, the three stations are simultaneously polishing. After the three stations are all polished, the turntable receives the signal of completion of the polishing, the turntable starts to rotate, and the next round of polishing continues;
3 The offline state of the blank
After the 270° robot polishing is completed, the entire polishing process is completed. After the turntable rotates 90°, the handling robot receives the blanking program, and the handling robot executes the blanking operation. Transport the 360° blank off the assembly line (0° and 360° are the same position, the difference lies in the program execution). At this step, the green body is polished;
4 Pneumatic system
The pneumatic system of robot grinding is composed of pneumatic control valve, pneumatic solenoid valve, cylinder components and pneumatic accessories. The air pressure is provided by the air source manifold, and the air pressure required by each cylinder is adjusted by the pneumatic regulating valve. The pneumatic solenoid valve controls the on and off of each pipeline to start the cylinder and the original grinding head to perform the required steps for polishing.

Capacity

Capacity calculation, sample by 2 module type Production is 1-piece toilet
working time	9	Hours per shift
Output	800-1400	Piece/shift

 

Our Advantages

Supply turnkey tailor design of sanitary ware producing line;
Supply sanitary ware slip and glaze formula service;
Supply sanitary ware high pressure casting technical train service;
Supply sanitary ware high pressure mold making and train service;
Supply high quality producing machine;
Supply installation and commissioning service;
Supply producing team building service.

Company Profile