Best Price Sanitary Two Piece Water Closet Pressure Casting Machine with 12 Sets Resin Working Mold

• Mold Material: Resin
• Mold Life: Over 10000 Times
• Working Mold Type: Four Parts Mold
• Working Mold Quantity: 2-12 Sets Working Mold
• Casting Cycle Time: 25-30mins
• Casting Times: Depands on Slip Performance
• Model NO.: HPC-2 WC-4F
• Rim: Rim Stick with Body
• Transport Package: Flat Rack Container by Sea or by Bulk
• Specification: 2-12 module
• Trademark: HEXIANG
• Origin: China
• HS Code: 8474809090
• Production Capacity: 200sets/Year

Product Description

Product Description

The high pressure casting machine with 2-12 module can produce two piece toilet water closet, water closet bowl, which is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of two piece water closet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.

Detailed Photos

2-12 moulds two piece toilet bowl high pressure casting machine for sanitary ware includes:

1.Main body;
2.Compressed air;
3.Mould hydraulic press;
4.Slip feeding pressure reinforce;
5.Vacuum demoulding system;
6.Green bases conveyor system;
7.Electrical auto control system

The high pressure casting machine has the following characteristics:

1. Suitable for producing different model two piece toilet bowl, intelligent toilet.
2. Machine advantage:
Save 3mins mechanical motion time.
High auto control, low labor strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and   fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
 

Capacity calculation, sample by 12 sets module type
Daily working time	22.5	Hours/day
	1350	Mins/day
Q'ty of module	12	1 pcs of mould/module
Casting cycle	30	Mins
Daily output	540	pcs
Average manpower output
Q'ty of shift per day	3
Manpower per shift	4
Average manpower output	45	45 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley

 

Product Parameters

No.	Items	Contents
1	Demoulding method	Vertical lifting+ Transverse  horizontal+ vacuum suction+ compressed air
2	Mould close method	auxiliary by pneumatic +mould close by hydraulic
3	Pressure of mould close	30-40T
4	Accurate of mould close	±0.25mm
5	Turnover angle of turnover-frame	0-34°
6	Pressure of low-pressure slip feeding	0.25±0.05MPa
7	Pressure of hi-pressure slip feeding	0.8-1.0MPa
8	Method to increase pressure for slip feeding	Hydraulic pressurize
9	Pressure of compressed air	≥0.6MPa
10	Air consumption (/module)	0.3M³/h
11	Pressure of water resource	0.3MPa
12	Water consumption (/module)	0.2M³/h
13	Quantity of mould	2-12 sets resin working mould
14	Total casting cycle	20~25min/cycle (adjustable)
15	Total install power	8kw/module +10kw
16	Method of green body taking	Electrical lifting+ pneumatic /electrical horizontal fold-speed+ transportation by step conveyor
17	Total weight	≈9.7T/module + 3.5t
18	Dimension	L: 29000mm, W: 3880mm, H: 5095mm

 

Item No	Parts name	Brand	Remarks
1	PLC	Siemens	1200-1500 Series
2	Touching screen	Kinco
3	Pneumatic control cabinet	SMC	Integrated control
4	Pneumatic control elements	SMC	Air pipe, valve
5	Travel Switch	Schneider
6	Proximity switch	Pepperl fuchs
7	Water drop seperator	SMC
8	Micro-mist seperator	SMC
9	Cycle vacuum pump	Nash
10	Speed control valve	SMC
11	Cylinder	SMC
12	Solenoid valve	SMC
13	Reducing valve	SMC
14	Electric elements	Schneider and Omron
15	Safety curtain	Omron
16	Hydraulic valve group	Rexroth
17	Seal of hydraulic station	Parker

 

Working principle

 

Appliable products

Machine using condition

Working condition
Slip temperature	35±2	ºC
Absorption slip thickness	8-9mm	45mins
Casting workshop temperature	30±2	ºC
Relative humidity	65±2	°
Air source pressure	≥0.6	Mpa
Water pressure	≥0.3	Mpa
Water condition for cleaning mold	1	μm
Water source filter	10	μm