Urinal Polishing Machine in Sanitary Ware Plants

• Motor of Abrasive Wheel: 5.5 Kw
• Rpm: 960rpm/Min
• The Motor of Working Table: 2.2 Kw
• The Max Grinding Dia: 1400mm
• The Max Distance Between Grinder Wheel a: 720mm
• The Rpm of Working Table: 20 Rpm
• Model NO.: QC-560G
• Transport Package: Wooden Case by Sea Transport
• Specification: 2153*2070*2875mm
• Trademark: HEXIANG
• Origin: China
• HS Code: 84642090
• Production Capacity: Grinding and Lapping Toilet and Basin

Product Description

Product Description

This 560 grinder polishing bottom of toilet, urinal equipment is specially designed for grinding of sanitary ware with large surface, such as various models of pedestal urinal and wall-hang urinal, bottom of water closet, upper-surface of under-counter wash basin and kiln furniture. Larger diameter of grinding-wheel and the relatively rotating working-table would generate the fast speed of grinding and high working efficiency.

 

Machine structure

The PYL560 grinder is mainly composed of the grinding wheel lifting and shifting part, the grinding wheel feeding part, the grinding wheel transmission part, the turntable part, the frame part, the workpiece clamp, the dust cover and the electric control.
1-The grinding wheel lifting and shifting part is composed of a pair of bevel gears, a universal joint and a hand wheel. Its function is to turn the hand wheel to make the grinding wheel lift and realize the knife and retraction of the grinding wheel.
2-The grinding wheel feed part is composed of main parts such as beam, transverse slide, grinding head slide, transverse screw and upper and lower rail. Its function is to make the grinding wheel move vertically and laterally, grinding the workpiece
3-The grinding wheel transmission part is driven by the variable frequency speed regulating brake motor to grind the workpiece.
4-The working turntable is composed of a 2.2 kW electromagnetic brake motor, a worm reducer, a turntable, etc. The motor rotates the workpiece on the turntable at a speed of 20 r/min through a worm reducer to grind the workpiece.
5-The frame part is composed of a base, a race, a column and a sliding door. Work fixture for clamping workpieces for grinding.
6-The electrical part is used to control the working state and action of the equipment and the workpiece. The circuit diagram is shown in Figure.

Product Parameters

Model	560 grinder
Dia of abrasive wheel:	Φ560 mm
Rpm of abrasive wheel:	800 rpm
Motor of abrasive wheel:	Variable frequency speed regulating motor, YVPEJ132M2-6, 5.5 kW, 960 rpm
Grinding wheel feed mode:	by manual
Grinding wheel lifting stroke:	220 mm
Grinding wheel lifting graduation value:	0.05 mm
The max distance between grinder wheel and working table:	720 mm
The dia. Of working table:	Φ1400 mm
The Rpm of working table:	20 rpm
The motor of working table:	Electromagnetic brake motor, YEJ112M-6  2.2 kW, 940rpm
Overall dimension: (L*W*H)	2153*2070*2875mm

 

Products model

Work flow

1. Open the door, lifting grinding wheel which is slightly higher than grinded sanitary ware.
2. Put the sanitary ware on turning table and adjust pallet to suitable location, make sure the bottom and grinding wheel in parallel.
3. Open the valve of the water injector of the grinding wheel, control the water intake in a reasonable state, close the cover door, press the start button of the electric control box, and then slowly lower the grinding wheel. After the grinding wheel is in contact with the sanitary ware, the hand wheel should be moved slightly. Quantity: each time does not exceed 0.2mm, that is, the hand wheel does not exceed 1/10 laps.
4. Adjustment of the grinding wheel shaft bearing clearance;
5. Adjustment of the worm bearing of the turntable reducer;
6. Adjustment of the worm gear bearing of the turntable reducer;
7. Adjustment of horizontally moving screw bearing;
8. Adjustment of the screw mother bearing of the lifting reducer;
9. Adjust the clearance of the helical gear of the lift reducer;
10. Adjustment of the clearance of the horizontal slide;
11. Adjustment of the longitudinal slide gap;
12. Adjustment of the parking position of the turntable.