EPC Ceramic One Piece Water Closet Producing Line

• Producing Line: From 0.1-2 Million PCS
• Delivery Time: 3-6 Month
• Train Time: 3-6 Month
• Installing Time: 3-6 Month
• Service: EPC
• Project Name: Sanitary Ware Toilet Plants
• Model NO.: EPC-1 million
• Transport Package: Flat Rack Container by Sea or by Bulk
• Specification: turnkey project for one piece toilet
• Trademark: HEXIANG
• Origin: China
• HS Code: 8474809090
• Production Capacity: 10 Plants/Year

Product Description

Product Description

This EPC ceramic sanitary ware project is a turnkey project with an annual capacity of 1 million pieces of sanitary ware ceramics. It can produce one piece water closet, two piece water closet, wash basin, urinal, toilet, squatting pan, tank, sink and so on. This project is designed according to customer requirements to help customers achieve the production and sales of high-quality products.
This project combines the raw material structure of the customer's country to help customers design each stage of the process and equipment selection from raw material preparation, glaze preparation, molding, semi-inspection, glazing, firing, finished products and inspection.
Raw material stage: Help customers make the good slip formula, grind soft raw materials and hard raw materials separately, improve grinding efficiency, save energy and reduce consumption.
Glaze preparation stage: According to the characteristics of the customer's glaze, design the appropriate glaze preparation process, select the appropriate ball mill, magnetic separator and screening process, and provide customers with qualified glaze slurry.
Molding stage: According to the customer's product characteristics and product capacity, help customers to choose the appropriate molding process, such as FFC products, high-pressure casting products, low-pressure casting products, etc. Different molding equipment can be selected according to the product structure. Our company can be equipped with FFC high-pressure casting equipment, one piece toilet high-pressure casting equipment, two piece toilet high-pressure casting equipment, basin high-pressure casting equipment, toilet micro-pressure casting equipment, etc.
Drying stage: Use the fast green body drying room to control the hot air distribution in the room with multiple curves to achieve high-quality and high-yield drying of the sanitary ware green body.
Semi-inspection stage: Use the conveyor line to concentrate the semi-inspection, realize the reasonable division of labor between forming and semi-inspection, and improve the forming output rate and semi-inspection pass rate.
Glazing stage: The combined process of artificial glazing and mechanical glazing greatly reduces the labor intensity of labor on the one hand, and on the other hand improves the quality of spraying and the qualification rate of white blanks.
Firing stage: Using tunnel kiln firing technology, the firing temperature of the kiln can be as high as 1280°C, and the products can be effectively matched in the kiln, thus realizing the multi-level firing and output of the products.
Finished product inspection stage: using the conveyor line to support specific testing equipment, realize the product appearance, internal leakage, external leakage and other aspects of detection, reducing the quality risk in the sales link.

Detailed Photos

Service contents:
Production process design, process layout design, equipment selection, equipment supplying, equipment installation, equipment commissioning, equipment operation training, high-pressure production process services, slip formula services, production management services, etc.

 

Appliable products

  

Products characteristics

1. Suitable for producing different model water closet toilet, one piece water closet, cabinet basin, rim, squatting pan, Lid.

2. Machine advantage:

    High auto control, low labor strength;

    Small floor space with low building cost;

    The machine choose Siemen PLC 1200 series, can realize remoting control and   fault eliminate, help factory to manage producing;

    Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.

     The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

Producing technology process

Producing process


 

Consumption

Gas consumption
1	Annual capacity		1000000	pcs
2	Average weight		21	kgs
3	Total weight/per year		21000000	kgs
4	Unit natural gas consumption (M³/KG)		0.198	M^3/kg
5	Annual natural gas consumption		4158000	M^3
6	Annual working day		330	days
7	Daily gas consumption		12600	M3
Water consumption
Item no.	Item name		Q'ty	Unit		Remarks
1	Quantity of water consume		7.3	kgs/per kgs ceramic		include producing, life, firing control
2	Annual capacity		1000000	pcs
3	Average weight/per product		21	kgs
4	Annual water consumption		153300	T
5	Annual working day		330	days
6	Daily water consumption		465	T
Electric consumption
Item no.		Item name	Q'ty	Unit		Detail explanation
1		Electric consumption/kgs ceramic	0.531	KWH/per kgs ceramic
2		Annual capacity	1000000	pcs
3		Average weight/per product	21	kgs
4		Annual total consumption	11151000	KWH
5		Annual working days	330	days
6		Daily consumption	33791	KWH
Compressor air consume
Item no.		Item name	Q'ty	Compressor air machine		Detail explanation
1		Compressor air consumption	4sets	12.3M3/per min

FAQ

Q1. How long will your engineer reach our factory?
Our After-sales Specialist would contact with you, confirm the final scheduling according to your reasonable request.

Q2. How many days will you finish installing?
We will finish installation and training according to the machine model.

Q3. What should we charge for your engineer?
You should charge for the cost of our engineer's visa, air tickets, SIM card, hotel, food and local traffic.

Q4. How long is your machine's warranty period?
All our machine have one year guarantee, starting from finished installation.

Q5. How could we do after one year warranty period?
We also can do service for you, but you need pay salary for my technician 100USD/day.

Q6. How could we do if the parts broken within warranty?
We would express the free replacement parts during the warranty date.

Q7. Does your engineer understand English?
Our engineers understand a little English. All of our engineer have more than five years machine installation experience. In addition, they can use body language to communicate with customer.

Q8. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Our after-sales department has 30 engineers. Our engineers will take a solution video according your description.