Toilet Body One Time Casting by High Pressure Technology for Sanitary Ware Ceramic

• Mold Material: Resin
• Mold Life: Over 10000 Times
• Working Mold Type: Five Parts Mold
• Working Mold Quantity: 2-8 Sets Working Mold
• Casting Cycle Time: 25-30mins
• Casting Times: Depands on Slip Performance
• Model NO.: HPC-1 WC-5S
• Suitable for: Skirt Water Closet
• Transport Package: Flat Rack Container by Sea or by Bulk
• Specification: 2800x4910x5300mm-1 module
• Trademark: HEXIANG
• Origin: China
• HS Code: 8474809090
• Production Capacity: 200sets/Year

Product Description

Product Description

This pressure casting machine with 2-12 module can produce skirt toilet water closet, one piece toilet bowl, two piece toilet bowl, water closet bowl which is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of 1-piece toilet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.

Detailed Photos

2 moulds one piece toilet high pressure casting machine for sanitary ware includes:

1. Main body with one layers;
2. Toilet bowl casting working station;
3. Tank casting working station;
4. Compressed air;
5. Mould hydraulic pressurize system;
6. Slip feeding pressure reinforce;
7. Vacuum demoulding system;
8. Green bases conveyor system;
9. Electrical auto control system

The high pressure casting machine has the following characteristics:

1. Suitable for producing different model one piece toilet, two piece toilet.
2. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and   fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
 

 

Product Parameters

№	Items	Contents
1	Demoulding method	Vertical lifting+ Transverse  horizontal + vacuum suction+ compressed air
2	Mould close method	mould close by hydraulic
3	Pressure of mould close	40-60T
4	Accurate of mould close	±0.25mm
6	Pressure of low-pressure slip feeding	0.02-0.05MPa
7	Pressure of hi-pressure slip feeding	0.8-1.0MPa
8	Method to increase pressure for slip feeding	By hydraulic
9	Pressure of compressed air	≥0.6MPa
10	Q'ty of mould	2 (5-part structure)
11	Pressure of water resource	0.3MPa
13	Quantity of mould	1 piece/time/module
15	Total install power	24KW
16	Method of green body taking	Electrical lifting+ pneumatic /electrical horizontal fold-speed+ transportation by step conveyor
17	Overall size	2880*4910mm/working unit

 

Item No	Parts name	Brand	Remarks
1	PLC	Siemens	1200-1500 Series
2	Touching screen	Kinco
3	Pneumatic control cabinet	SMC	Integrated control
4	Pneumatic control elements	SMC	Air pipe, valve
5	Travel Switch	Schneider
6	Proximity switch	Pepperl fuchs
7	Water drop seperator	SMC
8	Micro-mist seperator	SMC
9	Cycle vacuum pump	Nash
10	Speed control valve	SMC
11	Cylinder	SMC
12	Solenoid valve	SMC
13	Reducing valve	SMC
14	Electric elements	Schneider and Omron
15	Safety curtain	Omron
16	Hydraulic valve group	Rexroth
17	Seal of hydraulic station	Parker

 

Working principle

 

 

Company Profile